2016年11月28日星期一

Vacuum pressure sintering furnace

Vacuum pressure sintering furnace
In vacuum pressure sintering furnace this equipment, sintering material under high temperature is also subject to mechanical stress and the effect of vacuum, can be used in the sintering density after casting products. General powder material filling in the graphite mold, mechanical pressure by 700-1500 mn/m3, and heated to 2500 ℃ in the vacuum. Mold by direct current heating, indirect heating.
Vacuum pressure sintering furnace is mainly used for sintering is the density of the material with high temperature gas reactions billet, such as oxide, carbide and boride gas after sintering material can reach very high density, general density is greater than the theoretical value of 95%, and with high purity. Graphite resistor and graphite mould in the vacuum operation of weight loss is minimal. Vacuum hot pressing sintering is at the same time in the compaction process and utilization of high pressure, temperature and time, and many other parameters to control the quality of the sintered body.

2016年11月23日星期三

Vacuum sintering furnace is how to work?

Vacuum sintering furnace is how to work?
Vacuum sintering furnace is in a vacuum environment to be heated objects in protective sintering furnace, its heating mode is more, such as resistance heating, induction heating, microwave heating, etc. Vacuum induction furnace is heated objects to make use of induction heating protective sintering furnace, can be divided into the power frequency, medium frequency, high-frequency, such as type, can be ascribed to a subclass of vacuum sintering furnace.
Vacuum sintering furnace can meet the requirements of rapid heating process; Intelligent temperature control switches use imported more sections program c the instrument control, c the stability of the control switches, repeatability is very reliable; Frequency conversion stepless speed regulation, stainless steel mesh belt transmission, the appearance of the new design concept, to ensure that the product smooth conveying.
Vacuum sintering furnace by using the principle of intermediate frequency induction heating, the high temperature of tungsten crucible in the winding, by heat conduction to work on, suitable for scientific research, military units for hard metal such as tungsten, molybdenum and its alloy powder sintering molding.

2016年11月21日星期一

The design of vacuum sintering furnace

The design of vacuum sintering furnace
Vacuum sintering furnace with perfect performance design, integrating multiple patents at a suit, security, reliability and practicability of the best results. The design of vacuum sintering furnace advantages are:
1, using vacuum forming technology, electric stove wire inlay on the inner surface of the ceramic plate, a molding chamber of a stove or furnace tank, to prevent pollution by volatile matter.
2, the four sides of electric stove wire installed in the chamber of a stove or furnace, special heat insulation design, furnace can be replaced.
3, double shell, air circulation and heat insulation, the surface temperature is low.
4, fast loading quickly open the oven door design, loading convenient, structure of double ended, the outer pressure vessel welding technology.
5, with the door automatic power-off protection design, has the ultra high temperature alarm function, with functions of thermocouple damaged power outages, with functions of built-in password control parameters.
6, with no paper record history data and curve of temperature, the temperature deviation error correction function, can manage multiple devices and remote fault diagnosis analysis.
7, multiple security protection design, safety performance is good, long service life.

2016年11月18日星期五

Vacuum sintering furnace working principle and structural function

Vacuum sintering furnace working principle and structural function
Vacuum sintering furnace is in a vacuum environment to be heated objects in protective sintering furnace, its heating mode is more, such as resistance heating, induction heating, microwave heating, etc. Vacuum induction furnace is heated objects to make use of induction heating protective sintering furnace, can be divided into the power frequency, medium frequency, high-frequency, such as type, can be ascribed to a subclass of vacuum sintering furnace. Vacuum induction furnace is under vacuum or protective atmosphere conditions, using the principle of intermediate frequency induction heating make hard alloy tool bit and all kinds of metal powder compacting sintering of complete sets of equipment, is for hard alloy, metal dysprosium, designed in the industrial production of ceramic materials.
For more than a, main structure and the composition structure under vertical and discharging. Its main composition is: the furnace body, vacuum system, water cooling system, pneumatic system, hydraulic system and front-rear institutions, base, workbench, induction heating device (tungsten heater and advanced thermal insulation material), into the electric device, medium frequency power supply and electric control system, etc.
Second, the main function after vacuum filling the hydrogen gas protection, control of furnace pressure and state of sintering atmosphere. Available optical fiber infrared radiation thermometer and armoured thermocouple temperature measurement (0 ~ 2500 ℃), and through the intelligent temperature control after comparing with the setup program, select the execution state feedback to intermediate frequency power supply, automatic control temperature and heat preservation program.
Tungsten, main principle and USES vacuum induction furnace is after vacuum filling hydrogen protection condition, by using the principle of intermediate frequency induction heating, the high temperature of tungsten crucible in the winding, by heat conduction to work on, suitable for scientific research, military units for hard metal such as tungsten, molybdenum and its alloy powder sintering molding.

2016年11月16日星期三

The maintenance of sintering furnace

The maintenance of sintering furnace
1. The new furnace and lining refractories of replacement should be done after drying process. Oven to falling in to rise in stages. At the beginning of the dry, low temperature, long time, when the stove is cold by warming, furnace material of high moisture. In less than 400 degrees Celsius, to open the oven door discharge water vapor. When up to 700 ℃ heat preservation for a period of time. In order to make the temperature of the furnace body evenly.
, mesh belt furnace, the furnace temperature has risen to 400 ℃, shall run for a period of time, for oxidation treatment, improve the life of the net belt.
2. The low melting point impurity in the compact on the chamber of a stove or furnace materials and heating elements are produces erosion, in order to improve the service life of the furnace, should be regularly purification furnace, especially presintering area, try to avoid in the powder metallurgy ingredients add S elements, such as to avoid pollution furnace and heating elements.
3. Regularly clean the stove, in using carbon monoxide or he carbon gases, could be breaking from the decomposition of hydrogen compounds to the carbon, this part of the carbon deposition on the furnace wall and heating elements, it will pollution stove, refractory erosion and damage the electric heating yuan
, so need to regular cleaning the stove.
4. Keep the body clean, regular cleaning furnace of iron oxide, gravel, zinc oxide and other debris.
5. Check the electric heating element and wire connection, prevent poor contact arc.
6. Due to the need of furnace operation under the low dew point, so the leak bolted flange sealed parts regularly
Detection.
7. Do not insert with grease tray in furnace, grease into Shanghai in one thousand will make a sharp increase in dew point affect normal operation.
8. The high temperature, don't play to open the door for a long time, in order to prevent the air into the furnace, damage the electric heating element.
9. No overtemperature operation.

2016年11月13日星期日

Vacuum sintering furnace operation need to be aware of the safety of the "six"

Vacuum sintering furnace operation need to be aware of the safety of the "six"
A lot of people in the use of vacuum sintering furnace is will encounter a few problems, it may be because the operator does not pay attention to these problems, the following is to tell everyone about a vacuum sintering furnace safety operation need to be aware of "6"
1, check the vacuum pump power supply system, the pulley belt tightness, vacuum pump oil is located in the oil seal observation hole centerline. Check completed after artificial turn the vacuum pump pulley, without exception, but in the case of closing butterfly valve, vacuum pump.
2, check the vacuum furnace, vacuum furnace in the level of health, good insulation, induction coil, vacuum sealing tape elastic, qualified size.
3, check the lever handle to start the vacuum furnace is flexible.
4, check the rotation type McLeod gauge whether accord with requirement.
5, check the graphite crucible furnace charging accessories are complete.
6, vacuum furnace cover of observation, the thermometer hole, each furnace must be clean processing, in order to observe and temperature measurement.
Above is about the safety of vacuum sintering furnace operation, as long as to master the correct steps and pay attention to some detail problems can make us vacuum sintering furnace and effective operation.

2016年11月10日星期四

How to maintain the vacuum sintering furnace

How to maintain the vacuum sintering furnace

Vacuum sintering furnace is widely used in ceramics, silicon carbide, carbide materials, electroplating mold material and vacuum sintering graphite purification processing, want to undertake maintenance in the use of vacuum sintering furnace, only to do maintenance can be used more for long.
1, equipment four distribution cabinets clean operations.
2, such as mesh belt for the thimble mesh belt, please use sand paper burnish thimble side, in order to prevent the scratch of cell, if it is a diagonal mesh belt, baking at low speed in the speed of 100 case, to remove organic matter.
3, such as tube infection, organic matter, please be careful with alcohol cotton swab or non-woven fabrics.
4, inside the cavity clean homework (needs pay attention to the porosity have without block).
5, organic rows and heat cleaning operation (including facility and equipment, as well as the equipment of oil cigarette case), please use the organic matter on the alcohol cleaning equipment, etc.
Sealing structure on 6, furnace, vacuum system and other components when disassembling, alcohol or gasoline clean and after dry, apply vacuum grease on it again.
7, the transmission is not allowed if there is a limit, control failure, screens etc. Phenomenon, should immediately stop, don't force, so as not to damage parts.
After 

8, vacuum sintering furnace, the furnace, furnace must remain below 66.5 LPA vacuum degree.
9, vacuum pump, valve, measuring instruments, thermal instrumentation, electrical components, such as accessories, must be in accordance with the technical specifications of the products use, repair and maintenance.
10, maintenance operation should be performed under the condition of without electricity. If under the condition of charged for repair, must by the professional maintenance personnel for repair, at the same time to ensure the absolute safety of person and equipment.
11, vacuum sintering furnace aluminum plate spot welding machine mechanical transmission parts should be lubricated periodically or oil changes and maintenance.

2016年11月9日星期三

The main principle of vacuum sintering furnace

The main principle of vacuum sintering furnace

Vacuum sintering furnace is in a vacuum environment to be heated objects in protective sintering furnace, its heating mode is more, such as resistance heating, induction heating, microwave heating, etc. Vacuum induction furnace is heated objects to make use of induction heating protective sintering furnace, can be divided into the power frequency, medium frequency, high-frequency, such as type, can be ascribed to a subclass of vacuum sintering furnace. Vacuum induction furnace Vacuum induction furnace is under vacuum or protective atmosphere conditions, using the principle of intermediate frequency induction heating make hard alloy tool bit and all kinds of metal powder compacting sintering of complete sets of equipment, is for hard alloy, metal dysprosium, designed in the industrial production of ceramic materials.
Vacuum induction tungsten hydrogen sintering furnace
One, main principles and purposes Vacuum induction furnace tungsten is after vacuum filling hydrogen protection condition, by using the principle of intermediate frequency induction heating, high temperature make the tungsten crucible in the winding, by heat conduction to work on, suitable for scientific research, military units for hard metal such as tungsten, molybdenum and its alloy powder sintering molding.
Second, the main structure and the structure form is more vertical, the discharging mode. Its main composition is: the furnace body, vacuum system, water cooling system, pneumatic system, hydraulic system and front-rear institutions, base, workbench, induction heating device (tungsten heater and advanced thermal insulation material), into the electric device, medium frequency power supply and electric control system, etc.
Three, the main function After vacuum filling the hydrogen gas protection and control atmosphere in furnace pressure and sintering condition. Available optical fiber infrared radiation thermometer and armoured thermocouple temperature measurement (0 ~ 2500 ℃), and through the intelligent temperature control after comparing with the setup program, select the execution state feedback to intermediate frequency power supply, automatic control temperature and heat preservation program.

2016年11月3日星期四

The characteristics of sintering furnace atmosphere

The characteristics of sintering furnace atmosphere

Atmosphere sintering furnace by using the most advanced temperature measurement, temperature control technology, intelligent techniques, new materials and furnace design, suitable for more atmosphere of all kinds of solid high temperature synthesis, calcining, roasting, sintering, ashing, incineration, melting and heat treatment, etc., has been adapted for use by the world first-class laboratory. The inner loop water cooling system, digital flow monitoring and control system; Using high-performance medium frequency contactor of furnace, automatic conversion; Water, electricity, gas comprehensive PLC automatic control and protection system. The characteristics of sintering furnace atmosphere:
1, atmosphere sintering furnace using special industrial microwave source, can be continuous and stable operation;
2, microwave stepless adjustable output power, achieve precise temperature control curve of temperature;
3, atmosphere sintering furnace adopts imported raytek infrared thermometer, direct measurement of the sample temperature, data are true and correct;
4, special crucible and insulation structure choice, for material non-polluting;
5, can process various microwave properties of materials, excellent versatility;
6, atmosphere sintering furnace gas channel is equipped with two road, fine controllable atmosphere;
7, real-time temperature curve, according to realize the dynamic monitoring of the heating process;
8, the microwave shielding atmosphere sintering furnace safe and reliable design, multiple anti leakage protection.
9, equipped with embedded microcomputer control system, provide manual and automatic, constant temperature three operating modes and are free to switch.